KC-135 Pressure Test Gone Very Wrong

April 7th 1999 – A Boeing KC-135R-BN Stratotanker, 57-1418, c/n 17549, of the 153rd Air Refuelling Squadron, Air National Guard, was undergoing maintenance at the Oklahoma ALC, Tinker AFB, Oklahoma. When a civilian technician commenced a pressurization test using what some say was a home-built non-standard pressure gauge that most unfortunately did not have a needle “Max” peg. During a moment of distraction, the technician failed to notice the meter passing the max indication point, and then also failed to notice that the needle continued for another full 360-degree turn.
Fun Gauge Decal
As the needle was making its second way around the gauge, the KC-135 Stratotanker with its cabin now ridiculously over-pressurized, responded most unfavourably, rupturing with an explosive BOOM, announcing the technicians failure for all to hear, and the immense cabin pressure violently tearing a massive 35 foot hole in the aft fuselage, allowing tail section of the 53 million dollar jet to commence a self-executed rapid kinetic disassembly, and unceremoniously dropped to the ground.
 Read how a USAF KC-135 crew saved an F-4 Phantom by dragging it home...

 

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2 comments


  • Kaliki

    Clearly, said ‘civilian’ wasn’t under enough pressure to get the job done properly. Not enough ‘Tinkering’ around, methinks, hyperbarically speaking! Perhaps he was just enthusiastically trying to create an impressive atmosphere within which to operate, barr none, and fornicated the canine instead?


  • Victor

    What should really make you mad is that everyone involved eventually got promoted. Nobody got fired.


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